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Plastic Part Design for Injection Molding

Plastic Part Design for Injection Molding
An Introduction

by Robert A. Malloy

  • Publisher : Unknown Publisher
  • Release : 2011
  • Pages : 549
  • ISBN : 9783446404687
  • Language : En, Es, Fr & De
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The goal of the book is to assist the designer in the development of parts that are functional, reliable, manufacturable, and aesthetically pleasing. Since injection molding is the most widely used manufacturing process for the production of plastic parts, a full understanding of the integrated design process presented is essential to achieving economic and functional design goals. Features over 425 drawings and photographs.

The Complete Part Design Handbook

The Complete Part Design Handbook
For Injection Molding of Thermoplastics

by E. Alfredo Campo

  • Publisher : Unknown Publisher
  • Release : 2006
  • Pages : 870
  • ISBN : 9783446412927
  • Language : En, Es, Fr & De
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This handbook was written for the injection molding product designer who has a limited knowledge of engineering polymers. It is a guide for the designer to decide which resin and design geometries to use for the design of plastic parts. It can also offer knowledgeable advice for resin and machine selection and processing parameters. Manufacturer and end user satisfaction is the ultimate goal. This book is an indispensable, all inclusive, reference guide. New illustrations, graphs and equations have been included to provide additional clarity for complex ideas.

Designing Successful Products with Plastics

Designing Successful Products with Plastics
Fundamentals of Plastic Part Design

by Mark T. MacLean-Blevins

  • Publisher : William Andrew
  • Release : 2017-08-28
  • Pages : 324
  • ISBN : 0323446485
  • Language : En, Es, Fr & De
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Designing Successful Products with Plastics: Fundamentals of Plastic Part Design provides expert insight into design considerations required to bring a concept product or part through design and ready-for-production. The book shows how integrating four key choices—materials, processes, tooling and design—in every design decision allows the designer to fully vet and optimize the design. Rather than focusing on design rules and engineering equations used during product development, the emphasis of the book is on what the designer needs to consider during the early conceptual visualization stages, and in the detailed stages of the design process. This approach will bridge the gap between the industrial designer, tasked with the ‘big picture’ product design and use, and the part designer, tasked with the detailed plastic part design for manufacture. Useful to both experienced and novice designers, this book brings valuable design process information through specific examples, enabling designers and engineers in the plastics industry to effectively use the available technical information to successfully design and manufacture new products. Bridges the gap between the industrial designer working on product design and use, and the part designer working on detailed part design for manufacture Enables designers to establish a solid foundation for new product development on the ‘four pillars’ of the process: materials, processes, tooling, and design Provides a hierarchy and roadmap through creative product design and implementation, so engineers can translate a product from creative concept through to realization and commercialization

Mechanical design for electronics product-plastic injection

Mechanical design for electronics product-plastic injection
A Book

by Jerry Wang

  • Publisher : Jerry Wang
  • Release : 2019-10-25
  • Pages : 22
  • ISBN : 9876543210XXX
  • Language : En, Es, Fr & De
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Design guide for plastic injection part in electronics product.

Plastics Product Design

Plastics Product Design
A Book

by Paul F. Mastro

  • Publisher : John Wiley & Sons
  • Release : 2016-02-24
  • Pages : 320
  • ISBN : 1118842731
  • Language : En, Es, Fr & De
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This book is aimed at designers who have had limited or no experience with plastics materials as well as a more experienced designer who is designing a part for a use, process or an application that they are not familiar with. The reader is provided with an introduction to plastics as a design material and a discussion of materials commonly in use today. There is a discussion of a variety of processes available to the designer to make a part along with the design considerations each process will entail. This section also includes a discussion of useful prototyping processes, including advantages and disadvantages of each. Next, the book will discuss general design considerations applicable to most plastics product designs. In section 2 of the book the author will discuss elements of design of a number of generic plastic product types based on his 40+ years of experience of product design and development for a several companies with a variety of products. This section will include discussions of structural components, gears, bearings, hinges, snap fits, packaging, pressure vessels, and optical components. This section will discuss the general considerations that apply to these applications as well as specific incites about each particular application. The book concludes with a discussion of the general design process.

Designing with Plastics

Designing with Plastics
A Book

by Gunter Erhard

  • Publisher : Carl Hanser Verlag GmbH Co KG
  • Release : 2013-03-18
  • Pages : 530
  • ISBN : 3446412824
  • Language : En, Es, Fr & De
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"Designing with Plastics" is an indispensable tool for every engineer and designer working with plastic materials. It will assist in the development of plastic parts that are not only functional and esthetically pleasing but also manufacturable while meeting ever increasing end-use requirements. The short but concise introduction into the specific properties of this material class focuses on the practical needs of the designer and lays the foundation for the following in-depth discussion of part design suitable for production and the intended end-use application. Numerous detailed examples highlight practical tips and rules of thumb for successful part design. Content: - Structure and Properties - Properties of Generic Polymeric Materials - Physical Properties - Characteristic Values - Test Methods and Procedures - Geometrically Simple Structural Parts under Static Loads - Design and Material Considerations for Parts Subjected to Mechanical Loads - Designing for Production - Flexing Elements - Mechanical Fasteners - Ribbed Structures - Gear Wheels - Friction Bearings - Wheels and Rollers

Applied Plastic Product Design

Applied Plastic Product Design
A Simplified Presentation of Plastic Product Design Principles for Use by Engineers and Students in Plastics

by Robert L. Davis,Ronald D. Beck

  • Publisher : Unknown Publisher
  • Release : 1947
  • Pages : 285
  • ISBN : 9876543210XXX
  • Language : En, Es, Fr & De
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Plastic Component Design

Plastic Component Design
A Book

by Paul D. Q. Campbell

  • Publisher : Industrial Press Inc.
  • Release : 1996
  • Pages : 253
  • ISBN : 9780831130657
  • Language : En, Es, Fr & De
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This book is for the industrial designer interested in the applications of plastics in products and industry. It explains how different plastics are processed, and it contains extensive examples of common and unusual plastic components and products with an explanation of how they are manufactured. Every year, more products are being replaced or augmented by the same product made from plastic, and this trend has resulted in much debate about the effectiveness of plastic replacements. Today's plastics can be designed to operate in all weather conditions and chemical surroundings. They can be economically produced for short run part production or readily adapted to high quantity production, and they can be cut, glued, tapped, or machined by traditional methods to suit design needs. Explains how to choose the best processing method, what fastening or joining methods can be used, and how to use the characteristics of a plastic to judge its suitability for an application. Covers all major contemporary molding processes. Discusses, in detail, important topics such as surface finish and special effects.

Plastics Design Handbook

Plastics Design Handbook
A Book

by Marlene G. Rosato,D.V. Rosato

  • Publisher : Springer Science & Business Media
  • Release : 2013-11-27
  • Pages : 680
  • ISBN : 1461513995
  • Language : En, Es, Fr & De
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This book provides a simplified and practical approach to designing with plastics that funda mentally relates to the load, temperature, time, and environment subjected to a product. It will provide the basic behaviors in what to consider when designing plastic products to meet performance and cost requirements. Important aspects are presented such as understanding the advantages of different shapes and how they influence designs. Information is concise, comprehensive, and practical. Review includes designing with plastics based on material and process behaviors. As de signing with any materials (plastic, steel, aluminum, wood, etc.) it is important to know their behaviors in order to maximize product performance-to-cost efficiency. Examples of many different designed products are reviewed. They range from toys to medical devices to cars to boats to underwater devices to containers to springs to pipes to buildings to aircraft to space craft. The reader's product to be designed can directly or indirectly be related to product design reviews in the book. Important are behaviors associated and interrelated with plastic materials (thermoplastics, thermosets, elastomers, reinforced plastics, etc.) and fabricating processes (extrusion, injec tion molding, blow molding, forming, foaming, rotational molding, etc.). They are presented so that the technical or non-technical reader can readily understand the interrelationships.

Designing Plastic Parts for Assembly

Designing Plastic Parts for Assembly
A Book

by Paul A. Tres

  • Publisher : Carl Hanser Verlag GmbH Co KG
  • Release : 2019-06-11
  • Pages : 438
  • ISBN : 1569907161
  • Language : En, Es, Fr & De
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For over 22 years, Designing Plastic Parts for Assembly has been the definitive guide for both seasoned part designers and novices to the field, facilitating cost-effective design decisions and ensuring that the plastic parts and products will stand up under use. The detailed yet simplified discussion of material selection, manufacturing techniques, and assembly procedures enables the reader to evaluate plastic materials and design plastic parts with confidence. Good joint design and implementation, the geometry and nature of the component parts, the types of load involved, and other fundamental information necessary for a successful outcome are all included. Throughout, the treatment is practice-oriented and focused on everyday problems and situations. The 8th edition introduces a completely new chapter on fasteners, including discussion and evaluation of thread forming and thread cutting screws, with accompanying examples. New case histories in the fields of elasticity and annular snap fits that illustrate the hazardous consequences of inadequate part design are also included. Contents: - Understanding Plastic Materials - Understanding Safety Factors - Strength of Material for Plastics - Nonlinear Considerations - Welding Techniques for Plastics - Press Fitting - Living Hinges - Snap Fitting - Bonding - In-Mold Assembly - Fasteners

Product Design with Plastics

Product Design with Plastics
A Practical Manual

by Joseph B. Dym

  • Publisher : Unknown Publisher
  • Release : 1983
  • Pages : 297
  • ISBN : 9876543210XXX
  • Language : En, Es, Fr & De
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This is the practical, step-by-step manual written specifically for the designer of plastic parts by a design engineer with 55 years of experience.

Design and Manufacture of Plastic Components for Multifunctionality

Design and Manufacture of Plastic Components for Multifunctionality
Structural Composites, Injection Molding, and 3D Printing

by Vannessa Dr Goodship,Bethany Middleton,Ruth Cherrington

  • Publisher : William Andrew
  • Release : 2015-09-08
  • Pages : 236
  • ISBN : 0323353843
  • Language : En, Es, Fr & De
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Design and Manufacture of Plastic Components for Multifunctionality: Structural Composites, Injection Molding, and 3D Printing presents the latest information on how plastics manufacturers are increasingly being driven towards carbon emission reduction, lightweighting, and cost savings through process integration. These technologies have the potential to revolutionize future products with built-in functionality such as sensors, smart packaging, and damage detection technology for everything from milk bottles and salad packaging to automotive bumpers and plane fuselages. This book introduces the three core manufacturing methods for multifunctional materials, composites, injection molding, and 3D printing, all processes facing challenges for the implementation of new technology. Users will find a book that brings together both process and material advances in this area, giving process engineers, designers, and manufacturers the information they need to choose the appropriate material and process for the product they are developing. Provides an introduction to the latest technologies in the area of multifunctionality, enabling engineers to implement new breakthroughs in their own businesses Gives an understanding of the processes that need to be considered in both design and manufacture of future devices, while using materials from a broader palette than used in existing manufacturing processes Includes best practice guidance and flow charts to aid in material and process selection Covers revolutionary future products with built-in functionality such as sensors, smart packaging, and damage detection technology for everything from milk bottles and salad packaging to automotive bumpers and plane fuselages

Design and Manufacture of Plastic Parts

Design and Manufacture of Plastic Parts
A Book

by Richard L. E. Brown

  • Publisher : John Wiley & Sons Incorporated
  • Release : 1980-01-01
  • Pages : 204
  • ISBN : 9780471053248
  • Language : En, Es, Fr & De
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Introduction to Plastics Engineering

Introduction to Plastics Engineering
A Book

by Vijay K. Stokes

  • Publisher : John Wiley & Sons
  • Release : 2020-04-02
  • Pages : 1064
  • ISBN : 1119536529
  • Language : En, Es, Fr & De
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The authoritative introduction to all aspects of plastics engineering — offering both academic and industry perspectives in one complete volume. Introduction to Plastics Engineering provides a self-contained introduction to plastics engineering. A unique synergistic approach explores all aspects of material use — concepts, mechanics, materials, part design, part fabrication, and assembly — required for converting plastic materials, mainly in the form of small pellets, into useful products. Thermoplastics, thermosets, elastomers, and advanced composites, the four disparate application areas of polymers normally treated as separate subjects, are covered together. Divided into five parts — Concepts, Mechanics, Materials, Part Processing and Assembly, and Material Systems — this inclusive volume enables readers to gain a well-rounded, foundational knowledge of plastics engineering. Chapters cover topics including the structure of polymers, how concepts from polymer physics explain the macro behavior of plastics, evolving concepts for plastics use, simple mechanics principles and their role in plastics engineering, models for the behavior of solids and fluids, and the mechanisms underlying the stiffening of plastics by embedded fibers. Drawing from his over fifty years in both academia and industry, Author Vijay Stokes uses the synergy between fundamentals and applications to provide a more meaningful introduction to plastics. Examines every facet of plastics engineering from materials and fabrication methods to advanced composites Provides accurate, up-to-date information for students and engineers both new to plastics and highly experienced with them Offers a practical guide to large number of materials and their applications Addresses current issues for mechanical design, part performance, and part fabrication Introduction to Plastics Engineering is an ideal text for practicing engineers, researchers, and students in mechanical and plastics engineering and related industries.

Handbook of Materials Selection

Handbook of Materials Selection
A Book

by Myer Kutz

  • Publisher : John Wiley & Sons
  • Release : 2002-07-22
  • Pages : 1520
  • ISBN : 9780471359241
  • Language : En, Es, Fr & De
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An innovative resource for materials properties, their evaluation, and industrial applications The Handbook of Materials Selection provides information and insight that can be employed in any discipline or industry to exploit the full range of materials in use today-metals, plastics, ceramics, and composites. This comprehensive organization of the materials selection process includes analytical approaches to materials selection and extensive information about materials available in the marketplace, sources of properties data, procurement and data management, properties testing procedures and equipment, analysis of failure modes, manufacturing processes and assembly techniques, and applications. Throughout the handbook, an international roster of contributors with a broad range of experience conveys practical knowledge about materials and illustrates in detail how they are used in a wide variety of industries. With more than 100 photographs of equipment and applications, as well as hundreds of graphs, charts, and tables, the Handbook of Materials Selection is a valuable reference for practicing engineers and designers, procurement and data managers, as well as teachers and students.

Surface Coating of Plastic Parts for Business Machines, Background Information for Proposed Standards

Surface Coating of Plastic Parts for Business Machines, Background Information for Proposed Standards
Environmental Impact Statement

by Anonim

  • Publisher : Unknown Publisher
  • Release : 1986
  • Pages : 129
  • ISBN : 9876543210XXX
  • Language : En, Es, Fr & De
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Plastic Product Design

Plastic Product Design
A Book

by Ronald D. Beck

  • Publisher : Unknown Publisher
  • Release : 1970
  • Pages : 471
  • ISBN : 9876543210XXX
  • Language : En, Es, Fr & De
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The Complete Guide to Mold Making with SOLIDWORKS 2022

The Complete Guide to Mold Making with SOLIDWORKS 2022
Basic through Advanced Techniques

by Paul Tran

  • Publisher : SDC Publications
  • Release : 2021-12
  • Pages : 268
  • ISBN : 163057483X
  • Language : En, Es, Fr & De
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The Complete Guide to Mold Making with SOLIDWORKS 2022 is a quick paced book written to provide experienced SOLIDWORKS users with in-depth knowledge of the mold tools provided by SOLIDWORKS. Throughout this book you will learn the procedures necessary for using these tools to create and analyze effective mold designs. Utilizing step-by-step instructions, each chapter of this book will guide you through different tasks, from designing or repairing a mold, to developing complex parting lines; from making a core in the part mode to advancing through more complex tasks in the assembly mode. Throughout this book you will be introduced to using surfacing tools to repair models and prepare them for the mold making process. Towards the end of this book, you will learn how to work with SOLIDWORKS Plastics and Flow Simulation to simulate the way melted plastics flow during the injection molding process. You will also learn to analyze the thick-thin wall regions to predict defects on plastic parts and molds. Learning how to analyze plastic parts for errors and correct them early in the design stage is a valuable skill, which can save a significant amount of time throughout the span of the entire design process. Every project in this book is based on real world products. Each of these projects have been broken down and developed into simple, comprehensible steps. Furthermore, every mold design is explained very clearly in short chapters, ranging from 15 to 25 pages. Each step comes with the exact screen shot to help you understand the main concept of the design. Learn the mold designs at your own pace, as you progress from simple core and cavity creation to more complex mold design challenges. This book will also teach you to use various surfacing tools such as: • Ruled Surface • Planar Surface • Knit Surface • Filled Surface • Extend Surface • Trim Surface • Lofted Surface

A Plastic Injection Molding Part Feature Extractor and Design Advisory System

A Plastic Injection Molding Part Feature Extractor and Design Advisory System
A Book

by Sagil James

  • Publisher : Unknown Publisher
  • Release : 2010
  • Pages : 84
  • ISBN : 9876543210XXX
  • Language : En, Es, Fr & De
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Improving plastic injection molded part design is one of the most challenging tasks over past few years. The impact of plastics on the environment has enhanced the interest in this field. An improvement in plastic product design requires expert manufacturing knowledge to be fed to the designer at the initial design stage itself. This can be accomplished by integrating Design for Manufacturing (DFM) rules with a CAD based Plastic injection molding feature extraction module. This research presents a novel methodology to extract manufacturing features from a plastic injection molded part. The geometric model of the part is converted to a IGES format. The B-Rep model of the part is subsequently regenerated from the IGES file and the relevant features are recognized using a rule-based feature extraction technique. Since the feature extractor uses the CAD neutral IGES file format, it does not require the part to be designed using feature-based design technique. Another important contribution of this research is the development of a methodology to provide design recommendations to the part design using an automated design advisory system. The design advisory system uses a knowledge base of DFM rules, collected from various sources in order to provide design advices. Both the feature extraction and design advisory methodology developed is verified on different plastic injection molded parts.

Design and Manufacturing of Plastics Products

Design and Manufacturing of Plastics Products
Integrating Traditional Methods With Additive Manufacturing

by Antonio Pouzada

  • Publisher : William Andrew
  • Release : 2021-08-14
  • Pages : 604
  • ISBN : 0128197765
  • Language : En, Es, Fr & De
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Design and Manufacturing of Plastics Products: Integrating Conventional Methods and Innovative Technologies brings together detailed information on design, materials selection, properties, manufacturing, and the performance of plastic products, incorporating the utilization of the latest novel techniques and additive manufacturing technologies. The book integrates the design of molded products and conventional manufacturing and molding techniques with recent additive manufacturing techniques to produce performant products and cost-effective tools. Key areas of innovation are explained in detail, including hybrid molds, the integration of processing options with product properties and performance, and sustainability factors such as eco-design strategies, recycling, and lifecycle assessment. Other sections cover the development of plastics products, including design methodologies, design solutions specific to plastics, and design for re-use, as well as manufacturing and performance, with an emphasis on thermoplastic molding techniques, recent advances on plastics tooling, and the appraisal of the influence of processing options on product performance. This is a valuable resource to plastics engineers, design engineers, mold makers, and product or part designers across industries. It will also be of interest to researchers and advanced students in plastics engineering, polymer science, additive manufacturing and mechanical engineering. Offers a thorough grounding in plastics part design, thermoplastic material selection, properties, manufacture and performance of plastic parts Presents the latest advances, including the integration of additive manufacturing in the plastics product development cycle, hybrid molds, and lifecycle and recycling considerations Enables the reader to utilize traditional methods alongside cutting-edge technologies in the production of performant plastic products and parts